Aluminum Patio Doors

Aluminum patio doors are very common but some are better than others. There are also misconceptions about about them. Often people think that they are available in standard sizes and so parts can be changed between different makes of patio door.

Not always. Some aluminum patio doors are made 79-1/4" tall while others are made 79-3/4" tall. Each door is slightly different. Manufacturers make them "close to a standard size".

This page will lay out some of the things to look for in a good aluminum patio door so you can make an informed buying decision. As well, we it will point out the parts that make up a sliding door and give you more information about those parts.

4 Panel Aluminum Patio Doors

Aluminum Patio Doors 001

4 panel aluminum patio doors have 4 glass panels. 2 are fixed in place with screws or clips and 2 that can slide from side to side called "operators". The operators can be mounted on the left or the right. 

The screen door will usually slide in between the glass panels on a center track. This is good because it is protected from the elements. 

In a 4 panel door, there are separate sheets of glass in each of the 4 panels, usually 5mm thick. This glass is often required by local building codes to be tempered. This makes it safe if you accidentally walk into it and break it. 

The glass will shatter into a million fragments which are not sharp. You might still have a headache, but you wont be cut by the glass. Typically, patio doors more than 20 years old will not have tempered glass.

4 Panel Door Parts

Most patio door manufacturers make only the aluminum extrusions and cut those to size and install glass to make the panels they need. They make use of standard hardware such as locks, rollers and clips made by other companies who specialize in patio door hardware.

In general, all of these parts are easy to replace on a 4 panel door, provided the right parts are available.

Manufacturers use 3 different types of patio door latch. Two of them can be mortised into the door panels and one is surface mounted onto the panels. 

  • Patio door latch - Large mortise style - Most common style on modern aluminum doors

  • Sliding glass door locks - Small mortise style - Often used on higher end doors

  • Sliding door locks - Surface mounted - Popular on older entrances from the 1950's through 1970's

  • The sliders use patio rollers which are screwed onto the bottom rail of each of the 4 panels.

  • Sliding glass roller
  • There are also plastic fix or metal clips that keep the fixed panels locked in place. These are important to keep your patio slider secure against burglars. See my seperate section below for more information about how to improve aluminum entrance security.

  • Plastic and Metal fix clips
  • Do 4 panel doors keep out the cold ?

    Plastic fix clip for aluminum panel

    4 Panel aluminum entrances get their insulating properties from the air space in between the panels. So long as the panels have good pile weatherstripping around the perimeter and the frame is installed square and true, the panels will seal well and keep out the cold.

    Aluminum will conduct heat so a new 4 panel entrance will have a thermal break, or a plastic material in each of the 4 panels, to "break" the transmission of heat. The frame will also have a thermal break between the inside and the outside.

    Aluminum entrance system 003

    Aluminum entrance system 004

    2 Panel Patio Doors

    2 panel entrances have one fixed glass panel and one operating panel which slides. The screen is usually installed on the outside.

    2 Panel entrances most often use insulated thermal glass. Thermal glass is 2 sheets of glass sandwiched between a spacer which does not conduct heat. New thermal units offer argon gas between the glass which slows the transmission of heat.

    A low E coating or film is also often included which also helps slow heat loss. As well , all modern entrance systems all use tempered glass for safety.

    The tempered glass thermal glass units are 5/8" thick so a thicker aluminum extruded frame has to be used in the 2 panel door. This frame has a thermal break, just like a 4 panel entrance system.

    The 2 panel entrance is more convenient because there are less panels to slide. Its also easier to keep clean because there are no panels to move and take apart. The drawback is the more expensive thermal glass.

    If the glass breaks it is expensive to replace. There are also problems with seal failure. If you have a thermal glass entrance which always looks cloudy, no matter how well you clean the glass, you probably have a seal failure with dirt getting in between the sealed panes. Seal failure often requires glass replacement.

    2 panel entrances are very heavy because of the thermal glass. If you are looking at a door with panels wider than 40", make sure you choose a door that has "tandem" rollers to carry the extra weight. Tandem rollers have 2 bearings or wheels on the left and right sides of the door.

    Aluminum entrance 005

    2 panel entrancs have a thermal break just like the 4 panel systems. The thermal break is often larger because of the thicker frame. 2 panel entrances also use multiple layers of pile weatherstripping to get a really good seal. A 2 panel entrance only has 1 panel between you and the cold weather, you need a really good seal.

    3 Panel Patio Doors

    You may have a 3 panel aluminum entrance in your home. These systems were used by some builders. In a 3 panel door, there is one fixed panel with thermal glass and two sliding glass panels with regular single pane glass.

    One on the outside, one on the inside. The screen door is mounted on a track on the outside. These entrances get around the problems of a heavy sliding door by using 2 lighter panels. The lighter panel each has their own separate weatherstripping so these systems seal out the drafts quite well.

    Patio Door Security

    Patio doors are often blamed for being easy to break into. There are a few steps you can take to make your entrance so secure that the only way in is to break the glass down. Most thieves do not want to go to that much trouble and make that much noise.

    Check with your entrance supplier to see if a commercial quality lock is available for your new door. Most patio doors use die cast metal locks and keepers that can easily be forced open with a long screwdriver or crowbar.

    A proper steel lock anchored with a steel keeper thats anchored in the door jamb with long screws wont be so easy to jimmy. If the manufacturer does not offer a better lock, get a patio door window bar to stop the sliding panel from being opened while you are away.

    Many manufacturers offer anti-lift blocks so the sliding panels cant be lifted out without first removing the blocks. These are dirt cheap security. Also make sure the fixed panels are installed with many screws holding them in place from the inside.

    Quite often new patio doors are installed with one plastic fix clip and screw holding the fixed panel closed. The fix clip is like a flag that says to the burglar, "Put Crowbar Here". I've even seen fix clips installed on the outside! Do not ask for trouble, put many screws directly into the frame along the height of the fixed panel on the inside.

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